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Kermetico HVAF + HVOF 转换系统

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   Kermetico Convertible HVAF + HVOF System

   Kermetico HVAF + HVOF 转换系统

 

 

 

 

 

 

Spray HVOF at ½ of the Usual Cost, Deposit Better Coatings 5 Times Faster!

Kermetico HVOF喷涂模式只用通常HVOF ½ 的成本,涂层质量更好,喷涂速度快5倍!

 

Fuel: Propane, Propylene, Propane-Butane (LPG), Natural gas. Pressure: 7-11.5 bar (100-165 PSIG).

燃料:      丙烷,丙烯,丙烷-丁烷(LPG),天然气。压力范围: 7-11.5 bar (100-165 PSIG)

Oxidant: Compressed Air, Oxygen. Pressure range 8-11.5 bar (115-165 PSIG).

氧化剂:   压缩空气,氧气。压力范围:8-11.5 bar (115-165 PSIG)

Coolant: Compressed Air.

冷却剂:   压缩空气

 

 

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Kermetico C7 - the most powerful convertible HVOF/HVAF gun for large parts (diameter >200 mm (8”)):

Kermetico C7喷枪 - 可在HVAF/HVOF系统间换使用最大功率喷枪,适合喷大工件(外径 >200 mm (8”))

 

ü                      Works in HVOF or HVAF mode, compliant with all HVOF specifications

ü                      HVOF或HVAF模式下工作,兼容HVOF所有技术规格

ü                      Independent control of combustion air and cooling air

ü                      独立控制燃烧空气和冷却空气

ü                      Perfect combustion with an optimized nozzle design

ü                      喷嘴优化设计使燃烧最充分

ü                      The best protection against feedstock oxidation in HVAF mode

ü                      HVAF模式下喷涂原料提供最佳抗氧化保护

ü                      Flexible setup (variable combustion and powder path combinations to fit your application)

ü                      设置灵活(不同的燃烧和粉末路径组合来适应客户的应用需求

ü                      5-20 to 20-53 µm powder sizes, suspension spray

ü                      适用粉末粒径5-20  20-53 µm悬浮液喷涂

ü                      33+ kg/hour (73+ lbs./hour) with 60% DE will let you spray a 1 m2 (11ft2)1 mm (0,04”) thick WC-10Co- 4Cr coating in less than 40 minutes

ü                      喷涂速度33+ kg/小时 (73+ /小时),沉积效率60%,喷涂1m2 (11ft2)面积1 mm(0,04”)厚的 WC-10Co- 4Cr 涂层时间不到40分钟

 

-        It is too powerful for small parts 喷涂小工件则过于强劲。

 

 

 

 

The Kermetico C6 – a universal gun to deposit metals, alloys, and carbides onto wide spectrum of parts:

Kermetico C6 - 全能喷枪,可喷金属、合金和碳化物涂层,可喷涂工件范围广泛

 

ü                      With 2/3 of C7 powder, maximum spray rate – 28 kg/hour (62 lbs./hour)

ü                      功率C7喷枪的2/3,最大喷涂速度 28 kg/小时(62/小时)

ü                      Works in HVOF or HVAF mode, compliant with all HVOF specifications

ü                      HVOF或HVAF模式下工作,兼容所有HVOF技术规格

ü                      Independent control of combustion and cooling air

ü                      独立控制燃烧空气和冷却空气

ü                      Works great on medium to small parts (diameter less than 250 mm (10”), well on larger parts

ü                      喷涂中小型工件(直径小于 250 mm(10”))表现出色也适合喷大工件

ü                      Flexible setup (variable combustion and powder path combinations to fit your application)

ü                      设置灵活(不同的燃烧和粉末路径组合来适应客户的应用需求

ü                      5-20 to 20-53 µm powder sizes, suspension spray

ü                      适用粉末粒径5-20  20-53 µm悬浮液喷涂

 

 

Each gun may be set up to Ultra (highest velocity), Economy (highest DE) or Balanced Mode.

每款喷枪都有三种可选模式:Ultra优质(最高速度),Economy经济(最高沉积效率),或Balanced均衡模式。

 

Consider adding Kermetico HVAF guns to the system: compact AK5, hand-held AK-HH, internal diameter, 90° spray angle AK-ID (ID 80 mm and larger) or AK-ID Rotating (ID 100 mm and larger).

您的喷涂系统添置其他Kermetico HVAF喷枪:小型AK5喷枪,手持AK-HH喷枪,AK-ID 90° 内孔喷枪(内径80mm以上)或AK-ID旋转内孔喷枪(内径 100mm以上)。

 

Having a lower particle temperature than conventional HVOF and 200-500 m/s higher particle speed, Kermetico Convertible systems do not overheat the sprayed materials. Adding a large nozzle diameter, axial powder injection, and narrow powder jet, we deposit uniform quality tungsten carbide, chromium carbide, metal, and alloy coatings with a 6% hardness deviation.

Kermetico的HVAF+HVOF转换系统比起常规HVOF系统具有更低的粒子温度和更高的粒子速度200-500 m/s,因此不会过度加热喷涂材料。添置大口径喷嘴,轴向注粉器和更窄的粉末喷射器,可以制备出质量均一的碳化钨、碳化铬、金属和合金涂层,硬度偏差仅为6%。

 

Multiple scientific papers and case studies supporting this claim will be provided upon request.

  如需此方面的更多科技论文和研究案例的论证,敬请联系我们。

 

 

 

 


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   The Kermetico C HVAF + HVOF System

    Kermetico C HVAF + HVOF 转换系统

 

 

 

 

 

 

The Kermetico AK HVAF system deposits coatings with 5-6 times higher spray rate, 20-30% higher same spec. deposition efficiency, which leads to ½ of the HVOF cost and can provide a coating of higher quality when needed. Choosing Kermetico AK, an HVOF job shop gains a 50% cost advantage to competitors and additional coating quality superiority as a bonus.

Kermetico AK HVAF 系统比任何 HVOF系统的喷涂速度快 5-6 倍同等技术规格下涂层的沉积效率高 20-30%,成本是HVOF的1/2,且涂层的质量更高。选用 Kermetico AK 系统,HVOF车间会比同行对手获取 50%的成本优势和涂层质量优越性。*

 

The Thermal Spray Industry uses the HVAF process infrequently because it is not consistent with HVOF standards. HVAF systems work best on fine powders, while some standards require 15-45 or 20-53 µm powder cuts.

HVAF工艺热喷涂行业应用不多的原因是它HVOF标准不一致。HVAF系统喷细粉末表现最为出色,但部分HVOF要求粉末粒径范围在15-45  20-53 µm

 

The Kermetico C (C for Convertible) equipment operates in either mode. Kermetico C uses Oxygen and Air to spray HVOF cut powders consistent with HVOF standards, AND it works in pure HVAF mode to deposit ductile, high-hardness (1400-1700 HV300, 6% deviation), non-permeable, smooth as-sprayed tungsten carbide coatings.

Kermetico CC代表“转换”)设备可在HVAF或HVOF任意一种模式下操作。Kermetico C可燃烧氧气和空气喷涂HVOF适用粒径粉末以满足HVOF标准;亦可在纯HVAF模式下工作,以制备延展性好、高硬度(1400-1700 HV300, 6% 偏差率)、无透气性、喷后光滑度好的碳化钨涂层。

 

The HVOF mode Kermetico Convertible system is compliant with HVOF specifications and still lets you halve operating costs. The HVAF mode offers you greater savings or allows you to create coatings with properties superior to any HVOF spec – the choice is yours!

Kermetico C转换系统的HVOF模式与HVOF规格一致,且让你的操作成本减半。HVAF模式可以为你节省更大的成本开销,或帮你创造优越于任何HVOF规格的涂层——选择权在于您!

 

 Kermetico Control Console and Powder Feeder

 Kermetico C HVAF + HVOF 转换系统

 

 

 

 

 

Some Features of the Kermetico Systems:

Kermetico 系统的部分特征:

 

       Industrial IP67-rated Tablet;

 

       IP67 防护安全级别工业平板电脑

 

       Unlimited number of stored programs;

 

       无限量存储程序;

 

       One system fits all Kermetico guns;

 

       系统兼容所有 Kermetico 喷枪;

 

       Variety of powder feeders and gas vaporizers;

 

       送粉器和汽化器多样性;

 

       Custom-made systems and guns by request;

 

       可按客户需要定制系统和喷枪;

 

       And more.

 

       更多...

 

 

We have been developing our HVAF process and equipment since 2006. Years of research let us create equipment which produces the best quality coatings and the highest technological efficiency possible. All of our equipment is designed and made in California, USA.

 

始于 2006年,Kermetico公司开始致力于 HVAF工艺和设备的研发。多年的科研成果让我们的热喷涂设备制备出的涂层最优质且技术效率最高。Kermetico 的所有设备均在美国加利福尼亚州设计和制造。

Visit our website or our job shop to learn more about Kermetico`s coating quality and equipment. Watch our videos in YouTube.

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欢迎访问我们的官网 http://www.kermetico.com/或工厂以了解更多 Kermetico 的涂层和设备。请登录 YouTube 观看我们的喷涂视频

 

2019年7月9日 15:01
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